Refrigerated Air Dryers
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- Category: Blog
- Published on Monday, 16 December 2013 09:49
- Written by Super User
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It is important for any compressed air system to be able to rid itself of moisture and water vapor inside the unit. Areas of the air compressed system such as the inlet air filter are common entry points for moisture. As standard air compressors often convert and magnify air to psig, the same can occur with water vapor. Failure to rid moisture from a compressed air system can result in damage to the system and costly repairs. In order to keep an air compressed system in working order, install an appropriately sized refrigerated air dryer.
- The process of the refrigerated air dryer begins via use of an air-to-air heat exchanger
- The air-to-air heat exchanger first cools the compressed air
- The heat exchanger then pre-cools incoming air, which condenses the moisture and sends it to an air-to-refrigerant exchanger
- Liquid refrigerant further cools any incoming air
- Any remaining moisture is condensed into liquid and drained out of the system
- Lastly, air is heated within the heat exchanger to prevent the hose pipe from sweating
When searching for the right refrigerated air dryer, keep the pressure dew point in mind. The pressure dew point is the temperature needed for water mist or vapor to condense into liquid. To assess temperature requirements and the pressure dew point class, be sure to have an equipment test performed.
For all of your air compressor needs Air Center, Inc. will be able to help. Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.
Learning More about Compressed Air Receiver
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- Category: Blog
- Published on Monday, 09 December 2013 08:00
- Written by Super User
- Hits: 5547
Compressed air can be a vital component in the workplace facility. Compressed air units are equipped to handle any task provided they have the necessary equipment. When it comes to dealing with large worksites, a bigger compressed air unit known as an industrial air compressor is often used. Industrial air compressors are large air-filled tanks used to decrease wear and tear on a compression module. In order for either unit to function, compressed air units require a compressed air receiver.
- Control storage is any storage generated before any cleanup equipment and between air compressor discharge
- Control storage can reduce pulsations from compressor discharge, effectively removing condensates and removing short cycling of compressor controls
- Wet air receivers allow for additional storage and can reduce moisture and pressure stabilization
- Dry air receivers are great for large air demands
With careful installation, your air receiver can work efficiently. Wet receivers need to be installed downstream or opposite of the moisture separator while dry receivers are usually installed after purification equipment. Each receiver has a manual or automatic drain that helps eliminate moisture. All receivers should be on a sturdy foundation to allow for space, keep it safe and prevent it from rusting.
For all of your air compressor needs Air Center, Inc. will be able to help. Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.
How to Maintain Your Air Compressor
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- Category: Blog
- Published on Monday, 02 December 2013 08:12
- Written by Super User
- Hits: 4956
When it comes to maintaining your air compressor, there needs to be a checklist that includes a weekly maintenance schedule. Keeping an air compressor well maintained is vital for having a unit run at optimal performance and can keep your equipment lasting for years. Here are some things to keep in mind for maintaining your air compressor:
- Inspect the belt tension and coupling monthly
- Inspect the safety guards, hoses, valves and connections for any leaking
- Check the air distribution system for any leaks
- Wipe down the compressor and coolers
- Blow out any dust or debris build up within the unit
- Change the lubricant if applicable
- Be sure to replace the air intake filters on a weekly basis
Every maintenance department should have a designed preventive maintenance schedule when it comes to a facility’s industrial air compressors. It’s important to have the air compressor receive daily, weekly and monthly maintenance to ensure the unit will run on optimal efficiency. Be sure to have the maintenance manager or foreman devise a checklist.
For all of your air compressor needs Air Center, Inc. will be able to help. Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.
Purchasing a Rebuilt Industrial Air Compressor
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- Category: Blog
- Published on Monday, 25 November 2013 08:09
- Written by Super User
- Hits: 5377
When it comes to air compressors, the purchase of a rebuilt industrial air compressor is considered a financially economical alternative; as opposed to buying a brand new model. Purchasing a rebuilt industrial air compressor harbors both advantages and disadvantages which should be weighed before making a decision.
- Rebuilt air compressors usually cost half the price of a new model
- Rebuilt air compressors often offer most of the same features and benefits found in newer models
- Most firms supply a limited warranty when it comes to rebuilt air compressors
- Rebuilt air compressors may not last as long as newer models and are often based on older technologies
Fortunately, buying a rebuilt industrial air compressor is easy. Not only are many of these units available through the internet, but many industrial supplies in most areas can provide their clients with rebuilt air compressors as well. Many companies benefit when purchasing a rebuilt industrial air compressor as they are cost-effective while offering the same benefits as a new model.
For all of your air compressor needs Air Center, Inc. will be able to help. Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.
Where to Put Your Air Compressor
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- Category: Blog
- Published on Monday, 18 November 2013 13:00
- Written by Super User
- Hits: 4858
Locating your air compressor is one of the most important aspects of maintaining your equipment. The location of your air compressor can determine the costs you incur, work productivity, accessibility, and even product efficiency. Finding a good location for your air compressor is extremely important as it can affect your entire business. Here are some things to keep in mind when it comes to finding a good location for your air compressor.
- Consider the noise level, as the sound level can be distracting to workers. Find a place where the sound will not be an issue
- Ensure the compressor has ‘breathing room’. Consider adding vents if the compressor is in a room as it needs air space to keep cool
- The selected area needs to be cool and clean since the compressor generates heat
In addition, prep the area you will keep your air compressor with equipment that ensures the unit will run properly. This includes a power supply, batteries and/or a nearby outlet, depending on the compressor’s power type. Be sure that the space and equipment can handle the air compressor’s horsepower and of course, be sure to carefully read the instructions on your unit.
For all your installation needs Air Center, Inc. can help. Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.