Condensate Drains: Ways to Deal with Air Compressor Condensate
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- Category: Blog
- Published on Monday, 16 June 2014 10:38
- Written by Super User
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When it comes to maintaining the appropriate air quality level in air compressors, it is important to remove any condensate that builds up. Condensate is the moisture that collects from the air compressor as the air cools. Moisture in the air compressor often leads to the growth of ruse or mold, which in turn can damage equipment and any tools or accessories connected to the compressor. Fortunately, there are multiple ways to remove condensate. Here are some of the ways that condensate build-up in an air compressor can be removed:
- Manual operation involves having valves manually opened to discharge condensate. Operators who perform this need to open the valves at the appropriate time for the correct amount of time or risk excess air loss
- Level-operated mechanical float traps are best suited for fully attended powerhouse operations with scheduled maintenance. Keep in mind, however, that these float traps are more prone to blockage and getting stuck in open/closed positions
- Solenoid-operated drain valves utilize timing devices that can be arranged to open at pre-set adjustable intervals. However, these valves also require strainers to reduce contaminants, potentially blocking the inlet and discharge parts
- Zero-loss traps are one of the most reliable methods, using an electric solenoid or ball valve to maintain the condensate level. This method is very reliable and does not waste air
Regardless of your chosen method, it is important to deal with air compressor condensate as quickly and carefully as possible. For all of your air compressor needs Air Center, Inc. should be able to help. Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.
Dealing with Condensation in Compressor Equipment
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- Category: Blog
- Published on Monday, 09 June 2014 10:37
- Written by Super User
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Compressed air can perform many industrial-related functions and is known for being invaluable to any facility that requires that extra power for their tools. Unfortunately, using compressor based equipment can have its own share of difficulties. One of these difficulties is condensation. Condensation is created when compressed air concentrates airborne contaminants, including water vapor. Condensation can cause a myriad of problems with compressor based equipment and should be taken seriously. Some of the problems that condensation can cause include:
- Air line freezing
- Pipe corrosion
- Reduced lubrication effectiveness
- Equipment malfunction
Fortunately, there are ways to reduce condensation. For starters, always take drops off the top of the main line, making the process of draining the system easier. Any valve that is used needs to be installed ahead of the drain. For compressors that do not rely upon lubrication, stainless steel is the best material to use. Anyone who uses compressor equipment should always be mindful that condensation is a possibility and would do well to invest in drains and other methods to reduce it.
For all of your air compressor needs Air Center, Inc. should be able to help. Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.
Why a Pre-Owned Industrial Air Compressor Might Be Better
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- Category: Blog
- Published on Monday, 02 June 2014 10:35
- Written by Super User
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Compressed air is a very versatile tool that can be used on almost any job. Some of the tasks compressed air can assist in include indoor factory utility to construction work. Compressed air works by powering the tools that workers need, especially machinery that is large and heavy. As a result, businesses would do well to invest in compressed air units. In fact, businesses can benefit from pre-owned industrial air compressors. While some might prefer a brand new model, there are some key benefits to investing in a pre-owned air compressor. Here are some of the benefits involved with purchasing a pre-owned air compressor:
- Pre-owned air compressor systems carry the same power and reliability that their larger scale counterparts do
- Pre-owned air compressor systems often run at a much lower cost, saving businesses money
- Most pre-owned air compressors can work as though they were brand new with the proper maintenance
- Many pre-owned air compressors still have a warranty, which should cover any necessary repair costs should the unit break down
However, keep in mind that if there are noticeable signs of wear and tear on the unit, it is best to avoid it. Most pre-owned air compressors run smoothly and efficiently however, most of the time as though they were brand new units. Pre-owned industrial air compressors can provide the same benefits as new ones at a fraction of the cost.
For all of your air compressor needs Air Center, Inc. should be able to help. Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.
Reciprocating Air Compressors
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- Category: Blog
- Published on Monday, 26 May 2014 10:33
- Written by Super User
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Reciprocating air compressors have come a long way since their earlier models. Earlier reciprocating air compressors are portable compressors which had only two main gears; an idling gear and a high gear. The idling gear was for when the compressor was on and running while the high gear was used to power a tool or another accessory. Although today’s reciprocating air compressors are not much different than their early counterparts, their construction, longevity and other aspects have been improved upon. Here are some facts about reciprocating air compressors:
- Reciprocating air compressors use pistons to compress the air
- Air is pushed into a compartment, which pressure builds up on the air
- The more dense the air becomes, the greater the pressure. When the correct pressure is reached, it is ready to be used
- Compressors are used in oil refineries, factories and machine shops
- Reciprocating air compressors are found in many varieties and sizes, including portable, stand-alone, and multi-stage units
As with any investment, it is best to do research on what type of reciprocating air compressor you need. There are many makes and models available, both used and brand new. Be sure to consult a professional if you are unsure of what type of reciprocating air compressor you need.
For all of your air compressor needs Air Center, Inc. should be able to help. Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.
Customized Air Compressors
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- Category: Blog
- Published on Monday, 19 May 2014 13:17
- Written by Super User
- Hits: 3996
Many businesses can greatly benefit from air compressors. Durable, easily transportable units, air compressors generally work by releasing pressurized air. This pressurized air can be used in various industries. This includes industrial manufacturing and processing plants that make everyday products. Additionally, many businesses greatly benefit further from customized air compressors. Customized air compressors vary in price but can be made in a way that best suits the facility it will be used for. Here are some facts about customized air compressors:
- There are a variety of air compressor types that can be used for useful purposes
- Air compressors can be powered by electricity, gas, or diesel
- Customized air compressors can be purchased new or used
- There are rotary screw, rotary centrifugal and reciprocating air compressors
Air compressors can be built to your specifications depending on the type of unit that you need. With so many different types of air compressors available, it is best to do your own research and come up with the type that best fits you and your facility’s needs. When in doubt, contact a licensed professional who can help you in determining the right unit.
For all of your air compressor needs Air Center, Inc. should be able to help. Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.