Energy Efficient Solutions for Your Industrial Air Compressor
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- Category: Blog
- Published on Monday, 11 November 2013 07:56
- Written by Super User
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Industrial sized air compressors are a crucial component of the workplace. Since many large tools and machinery utilize compressed air in order to function, it is important to ensure your industrial air compressor runs at maximum efficiency while remaining energy efficient. Here are some methods and keys to keep in mind when it comes to maintaining your industrial air compressor:
- Check your machine for its specifications. This includes the CFM, PSI and pressure gauges.
- With the use of a KWH meter, figure out the proper energy consumption so that you may make alterations to the system’s output in order to lower energy costs.
- Inspect for any leaks in the system regularly, and if there are any leaks have them fixed immediately
- Install a flow meter on the main line to gain additional information
- Keep tabs on the CFM and PSI of your system
- Be sure that the system runs on the minimum CFM and PSI for each individual job otherwise you will be wasting energy
When it comes to dealing with compressed air solutions, be sure to perform routine maintenance on your unit and ensure everything is running on maximum efficiency in an energy efficient way. Be sure to speak to a credible, established air compressor dealer when it comes to all your maintenance needs.
For all your installation needs Air Center, Inc. can help. Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.
Importance of Industrial Air Compressor Lubrication
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- Category: Blog
- Published on Monday, 04 November 2013 07:51
- Written by Super User
- Hits: 5066
The quality and use of lubrication not only ensures industrial air compressors run on a good efficiency, but the unit’s lifespan can depend on it. A good lubricant can perform many tasks and prevent maintenance problems from occurring. A good quality industrial air compressor lubricant can remove compression heat, shield important parts without causing sludge or grime and protect the unit’s internal parts from rusting. Here are some keys to keep in mind when it comes to air compressor lubrication:
- High quality synthetic fluids can lubricate much better and can hold up to harsh conditions. Higher quality lubrication can shield and protect without causing sludge or grime
- To comply with the warranty, adhere to the manufacturer’s designated lubricant
- The type of lubricant you use is dependent on the type of air compressor you have
- Regularly change the lubricant in the air compressor as you would change the oil in your car. Refusal to change the lubricant frequently can result in filter blockage and generate sludge
- Be sure to monitor the air compressor’s temperature and keep the filters clean
Always be aware of your manufacturer’s specifications and be sure to frequently change your air compressor’s oil as you would change the oil of a car. Refusal to change your air compressor’s oil can result in the buildup of sludge, filter blockage and internal parts of the unit being quickly replaced. This can incur thousands in maintenance and repair costs.
For all of your air compressor needs Air Center, Inc. will be able to help. Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.
Recovering Heat Lost by your Air Compressor
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- Category: Blog
- Published on Monday, 28 October 2013 08:11
- Written by Super User
- Hits: 3738
Converted through electrical energy, air compressors can be a great source of heat. With increasing electric costs, recovering air compressor heat is vital when it comes to running an efficient air system. There are different ways air compressors serve to retain and recover heat.
- The screw compressor can help recover heat, with dissipated heat from the fluid cooler and aftercooler and radiated heat from the drive motor. The drive motor can recover 9% heat while the compressed air aftercooler can recover 13%.
- HVAC ductwork and controls can help redirect heat by allowing warm air from compressors to provide or remove heat
- PTG water heating systems can redirect heat by automatically directing the flow of water through standard fluid cooler if minimal hot water is needed
- SWT water heating systems have a heat transfer medium fitted between adjacent tubes, ensuring constant compressor cooling whether hot water is needed or not
The transference of heat to a compartment is generally the guiding principle when it comes to heat recovery. With the many of methods of recovering heat, you can help your building or facility run better from the recovered heat. This includes primary heating, improving oil burner efficiency, acting as air curtains or drying air for washing or spray painting.
For all of your air compressor needs Air Center, Inc. will be able to help. Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.
The Kaeser Air Compressor Filter Line
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- Category: Blog
- Published on Monday, 21 October 2013 09:24
- Written by Super User
- Hits: 3832
With a large variety of compressed air products, investing in a Kaeser compressed air filter may be a very wise choice. Kaeser products are designed with easy maintenance, reliable performance and maximum energy efficiency in mind. Compressed air filters are made up of various components to ensure they are reliable and work efficiently.
- A filter chance maintenance indicator indicates when the filter needs to be changed
- Shut-off valves allow maintenance of the condensate drain without air supply interference
- Filter housing is durable and anti-corrosive
- Kaeser filters in particular have an audible warning should leakage ever occur
Compressed air filters serve to keep your compressed air equipment in peak condition. They clean the ambient air, which prevents particles from entering the compressor. This includes bacteria, dirt, hydrocarbons, and even viruses.
With Kaeser Compressors being in the manufacturing industry for over 90 years, all with products designed for excellent performance and easy maintenance, investing in a Kaeser air compressed filter can help keep your air compressor products in good form. This helps to save energy and cut down the costs of maintenance and repairs.
For all of your air compressor needs Air Center, Inc. will be able to help. Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.
Managing the Condensates in Your Industrial Air Compressor
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- Category: Blog
- Published on Monday, 14 October 2013 07:41
- Written by Super User
- Hits: 3525
When it comes to maintaining your industrial air compressor, one of the most important parts of keeping your unit working is condensate management. Condensate management is the removal of condensates from the air compressor system. This includes, dust, bacteria, oil, water, and even gases. Some ways you can help manage the condensates in your air compressor include:
- Make use of oil and water separates to filter out excess oil and water vapor from the unit. These separators are installed into the system and usually come with a built-in system to reduce oil to safe levels
- Periodically send out samples of removed oil for testing and analysis to be sure your unit’s oil level is in the legal range
- Automatic separators can help remove all water vapor moisture and dispose of it on-site while recycling oil contaminants for reuse or disposing of them safely
- Waste management companies are the ‘classic’ method of removing collected condensates from the air compressor site
Preventive maintenance can ensure a clean system and protect the environment from harmful contaminants. This will keep your system running smoothly while saving costs and remaining eco-friendly. With the myriad of methods and types of air condensate management systems that can be used, so there is sure to be a system that works best for your facility and unit. So be sure to invest in a condensate management for your air compressor system.
For all of your air compressor needs Air Center, Inc. will be able to help. Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.