The Advantages of Energy-Saving Refrigerated Dryers

The Theory of a Desiccant Air Dryer thumbnailWhen it comes to removing moisture from compressed air systems, refrigerated air dryers are one of the most common components used. There are many different types and styles of refrigerated air dryers available, so be sure to find the one that is right for you. Consider reliability, operating expenses, and initial costs above other things. One such type is an energy saving air dryer. The advantages of energy saving refrigerated dryers include:

  • Ability to turn off or unload refrigeration during periods of low activity
  • Uses up to a third less energy during performance
  • Uses up to one tenth less energy when idle,
  • Environmentally friendly
  • Low ozone impact
  • Cost effective due to energy saving capabilities

Keep in mind the conditions of the area surrounding the intended location of your air dryer as well as the size. Combining the essentials of a refrigerated air dryer with a cost-effective, updated model, companies can save money while adding reliability and longevity to their systems. With the plethora of styles and types of refrigerated air dryers that are available, there is sure to be a system that will have the size, functions, and capabilities that will fit your budget and your facility’s needs perfectly.

For all of your air compressor needs Air Center, Inc. will be able to help.  Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.

Getting a Customized Industrial Air Compressor

Air CompressorCompressed air is one of the best sources of energy when it comes to powering equipment and machinery. In order to utilize compressed air in large industrial settings, you will need an industrial sized air compressor. While many types of industrial air compressors are readily available, opting for a customized unit may end up being the best option for you.  There are several options when it comes to industrial air compressors.

  • Positive Air Placement
  • Dynamic Type Machine- automatically increases air pressure and elevates air to higher pressure
  • Rotary Air Compressors- use two rotors that internally compresses air within the system
  • Rotary compressors contain no valves and are oil cooled, requiring proper maintenance steps to run efficiently
  • Dynamic Air Compressors- produces high amount of air pressure through a rotating impeller device
  • Dynamic air compressors allow for a high capacity of air to flow continuously and are built oil-free

The above examples are just a few of the many types of industrial air compressors available on the market. Customized air compressors allow you to mix and match the features you wish in your air compressor, such as drying, cooling, and expulsion systems to name a few.  Do your homework in the product you are looking into from an established, reputable air compressor dealer.

For all your installation needs Air Center, Inc. can help.  Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.

Removing Moisture with Industrial Refrigerated Air Dryers

Air DryersWhen it comes to air compressors and other industrial equipment, moisture is one of the worst issues that hinder functionality. Moisture is created by a concentration of atmospheric elements, such as water vapor. This leads to condensed air, which leads to moisture. Moisture causes issues such as corrosion, freezing, mineral and elemental deposits. Industrial refrigerated air dryers help to eliminate moisture. Here’s how:

  • Two circuits work to filter and collect water vapor, draining it from the air lines
  • Two heat exchanges are used; air-to-air and air-to-refrigerant
  • The heat exchanges condense compressed air, allowing liquid to be drained away
  • Outgoing air is warmed by air-to-heat exchanger to cool the outside of the pipes
  • High pressure refrigerant is pumped into the unit’s condenser, transferring heat to ambient air when gas is liquidized
  • Refrigerant enters the heat exchanger where hot, compressed air is absorbed, further reducing water vapor and substances

Industrial refrigerated dryers are used in settings that utilize dry, compressed air. This includes industries that use pneumatic tools and control systems.

For all your installation needs Air Center, Inc. can help.  Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.

Is it Necessary for You to Invest in A Condensate Filter?

Condensate FilterCondensate filters are an optional unit of an air compressor that helps separate potentially toxic contaminants. If the moving fragments of an air compressor are not frequently oiled, the condensate will gather in numerous low areas of the system because the water and oil molecules are heftier. Recurrent discharge of these pollutants can be bad for operators and the atmosphere.

What do condensate filters do?

  • Safeguards operators while providing harmless HAZMAT handling in an reasonable manner
  • Guarantee that poisonous contaminants are safely detached for easy administration of condensate
  • Removes toxins from the combination of oil and water safely
  • Separate the perilous substances from the safe water for liable disposal

Although they are not mandatory, investing in a condensate filter is a wise decision. Not only are condensate filters useful for minimizing and getting rid of contaminants in a safe, convenient manner, but they are also environmentally friendly. Having an optimal air compressor means having a unit at maximum efficiency, and a condensate filter is just one method that can make the maintenance involved a whole lot easier.

For all your installation needs Air Center, Inc. can help.  Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.

Why you need an Air Demand Analysis

Rotary Screw Air Compressors Professional engineers can help you design a new compressed air system according to your needs. An air demand analysis is crucial in ensuring you have a system that features optimal performance and efficiency. Therefore, a professional engineer will be able to achieve the air system that is right for you. The air demand analysis consists of several steps.

  • Air demand and other data is collected
  • The data is used to produce an air consumption profile, which will determine which system is best suited for your operation
  • Each system is tested to determine its power consumption and overall efficiency

Through this data the professional engineer will be able to determine the best system for you. Everything, including the layout and type of the compressor, is completely designed and tailored case by case. There are several advantages to having a customized system, which includes:

  • Reduced energy costs
  • Reduced financial costs in the long run as a result of energy savings
  • Maximum performance
  • Optimized reliability
  • More efficient

Speak with a professional demand and have him or her conduct an air demand analysis today. In the long run, you will have a system that can minimize the energy and financial costs while maximizing performance and efficiency.

For all your installation needs Air Center, Inc. can help.  Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.