Compressor Controls for Modern Air Systems
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- Category: Blog
- Published on Monday, 25 March 2013 08:55
- Written by Super User
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Compressor controllers were designed to efficiently control the air flow supplied to modern manufacturing facilities. Compressor controllers manage multiple air compressors which deliver the required air to a distribution system. The controllers operate using rates of pressure that are predetermined to monitor and regulate the energy output. Controllers for modern air systems are designed to implement combinations of air flow and air pressure that make the most sense economically.
With the use of these air control systems you will be able to achieve optimal and efficient energy levels which will reduce overall energy cost. Regardless of which controller system you use there are three different types of compressors: fixed speed, variable speed, or rotor length adjustment.
Fixed speed compressors run at one speed and unload the compressor, reducing power. Rotor length adjustment compressors use valves which are adjustment after it is detected how much pressure is going in and out. Variable speed control systems are used for conserving output when multiple controllers are in use to achieve higher levels of efficiency. The varying requirements of air are able to be balanced with variable speed control. The speed of the motor and the output level to coincide with the demands of the system which will in turn change the output levels of the compressor. Variable speed control systems are most efficient when used at 20-80% capacity.
Dual speed control systems use a switch which controls pressure at the discharge point by closing off the inlet valve when higher levels are reached. This system has the ability to connect up to a number of compressors with the use of a master compressor controller.
For all of your air compressor needs Air Center, Inc. will be able to help. Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.
Modern Air Compressor Technology
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- Category: Blog
- Published on Monday, 18 March 2013 08:53
- Written by Super User
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Industrial air compressors are widely used for industrial, manufacturing, commercial, and personal use. The amount of air in increased in a restricted space which creates a good amount of air pressure which is then used for a multitude of purposes.
Industrial air compressors can be divided into two broad categories: positive placement and dynamic. The positive placement air compressor works by filling and emptying the gas chamber, while the dynamic model uses a rotating device to control the speed of air that can be put into the device. Following the widespread use of positive placement, the most common types of industrial air compressors available in the market are reciprocating, rotary screw, and rotary sliding vanes. A commonly available air compressor that falls under the dynamic category is a centrifugal compressor.
Selecting the right air compressor is important because a model that doesn’t suit your needs can lower efficiency and raise costs. It is also crucial to choose the right manufacturer. A manufacturer that will provide good quality compressors and keep providing good quality after sales service is valuable.
With advances in technology, modern industrial air compressors are able to run and operate more efficiently than ever. Increases in productivity and energy saving methods are always a positive advantage when talking about advances in modern industrial air compressor technology. Not only does this translate to increased efficiency in the workplace, but also greatly reduces costs for industries utilizing industrial air compressors by remaining at the forefront of modern technology. All these positive attributes highlight the benefits of modern industrial air compressor technology.
For all of your air compressor needs Air Center, Inc. will be able to help. Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.
Green Air Compressor Technology
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- Category: Blog
- Published on Monday, 25 February 2013 20:45
- Written by Super User
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Green air compressors represent a significant advancement in air compressor technology. These compressors use less fuel and have lower emissions levels compared to traditional models. These advancements mean long-term savings as well as a healthier environment. These green compressors often contain some aluminum, which is more environmentally-friendly and also makes them lighter.
A green air compressor is likely to feature an “air-on-demand” variable-speed throttle that adjusts the engine speed to meet the air demand. This means that less fuel is wasted and emissions are lowered because less time is spent idling. Green air compressors output air at 70 to 150 cfm and 175 psi. Because of the more sophisticated drive these models are typically more expensive. Also, at full load a variable-speed compressor may be less efficient than a constant-speed compressor. As a result, green air compressors make more sense for times where the compressor will not be required to run at more than 80% capacity most of the time.
Some green air compressors also are equipped with an Unload Mode that reduces strain when the air demand is zero. Some also feature a Stand-By Mode that allows the compressor to rest when there has been no air demand for a period of time. These features serve to reduce fuel use and wear and tear on the units.
Green air compressors can be belt-driven or hydraulic-driven and come in a variety of sizes, so finding a model to suit your needs is easy. If you are looking for an air compressor that is better for the environment or one that costs less to run and may last longer than a traditional compressor, and are not turned off by the potentially higher initial price tag, you may want to consider a green air compressor.
For all of your air compressor needs Air Center, Inc. will be able to help. Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.
Ways to Reduce Your Compressed Air Costs
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- Category: Blog
- Published on Tuesday, 12 February 2013 01:40
- Written by Super User
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Energy is the most expensive element in the use of compressed air. Over the course of time, energy may cost you more than the initial cost of the compressor itself. But just because energy is a big cost when it comes to compressed air it does not mean that there are not ways to cut back on this expense and save your company some money.
What are Ways to Reduce Costs?
- Turn Compressor off – turning the air compressor off for nights and weekends is one way to reduce energy bills.
- Fix Any/All Leaks – make sure you inspect your compressor on a regular basis. Even a small leak can waste money.
- Keep Pipes Dry and Clean – keeping pipes dry and clean helps give you good air quality pressure.
- Ensure Corrosion Does Not Build up in Pipes – dust or sludge buildup causes corrosion and therefore increases leaks.
- Run Compressor at the Proper Pressure – make sure you are not turning up the pressure to make up for a leak.
- Keep up with Maintenance – keeping up with maintenance can prevent breakdowns and cut down on energy costs.
For more ways to cut back on costs or for information on air compressor maintenance it is recommended to seek out experts in the field.
For all of your air compressor needs Air Center, Inc. will be able to help. Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.
Used Air Compressors
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- Category: Blog
- Published on Tuesday, 29 January 2013 12:21
- Written by Super User
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Air compressors play an important role in industrial operations. They are machines that escalate the volume of air which is stored within a particular space. While holding volumes of air, the pressure is relatively increased. This produces a force that is commonly used for a range of application. The applications are usually by industries in manufacturing, commercial, and even personal use.
There are several types of air compressors available and the ones intended for industrial use are categorized in two forms, dynamic or positive displacement.
Typically when you are looking to purchase an air compressor for your business you plan to buy a brand new unit, but if you are looking for a way to save some money purchasing a used model may be a good way to do so.
Regardless of your needs or demands for an air compressor there are many benefits to purchasing one that is pre-owned. If you are considering investing in a used air compressor you should think about what the quality of the unit will be like. To ensure that you receive an air compressor that is in good condition you will need to do research on the best leads and sources.
If you find the right source it is possible to get an air compressor with the same quality as a brand new one, yet with a much lower price. Another gain you get is that your range of options is broader. Also, the chance for getting better and more advanced models are increased since you have more money to spend. There are tons of uses and applications that an air compressor can play for your business and having a unit around your business will always be a benefit for you. Given some know-how and doing your homework correctly, you can obtain everything you need from a used air compressor.
For all of your air compressor needs Air Center, Inc. will be able to help. Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.