Maximizing the efficiency of your industrial air compressor can save you money. Energy is the most expensive element in the use of compressed air. Over time, energy may cost you more than the initial cost of the compressor itself.
First of all, when the compressor is not in use, it is probably a good idea to turn it off if possible on week nights and weekends. This could reduce your energy bills. If you have any leaks in the compressor, make sure you fix them right away. Even a small leak of air in an older compressor can waste energy being used. Make sure you inspect your compressor on a regular basis. This will help prevent new leaks. Your pipes should be dry and clean to give you good quality air pressure. Do not let corrosion build up in the pipes. Dust or sludge building up in the pipes will cause corrosion, increase your leaks and waste energy.
Do not run your compressor at a higher pressure than what is required for the job. Do not turn up the pressure just to compensate for a leak, it is best to fix the leak.
The piping system from your compressor to the point where you are using the air should be of the proper size. If you shorten the distance the compressed air has to travel you will reduce the pressure drop. Another way to reduce pressure drop is to make sure you change all the filters in the compressor and the compressor room and pipes often.
Another way to reduce your compressed air costs is by using the heat that your compressor gives off in other parts of your building. The heat from your compressor can be used to warm up the loading docks, workspace or warehouse. This will give you a big savings in your energy costs.
Proper maintenance cannot be stressed strong enough. Compressors will run more effectively and efficiently when they are maintained properly. Proper maintenance will prevent unforeseen breakdowns and keep your company from having downtime due to poor equipment. When your compressor is properly maintained, it can also save you about one percent of your energy costs. Your profits will be protected with the proper maintenance of your compressor.
As always, check with an established, credible air compressor dealer when it comes to preventative tips and reducing energy cost ideas. These experts know just how to get the most out of your compressor, and these helpful tips can go a long way in saving your company money.