Kaeser Compressors has been in the manufacturing industry for over 90 years, producing the highest quality compressed air and blower products all around the world. Founded in 1919 by Carl Kaeser, the company has been manufacturing products designed for reliable performance, easy maintenance and maximum energy efficiency. With a large variety of compressed air and blower products, customers, be it individuals, small businesses or large companies, can choose and enjoy the luxury and the highest quality standards of all Kaeser products.

An example of their quality products is the Kaeser compressed air filter. These compressed air filters are a perfect match to compressor and compressed air treatment equipment. These filters operate efficiently even under low use conditions.

Compressed air filters have various components to ensure that they work reliably and efficiently. The device has a filter change maintenance indicator which indicates when the filter needs to be changed. However, this indicator is optional. The filter element itself is high performance, so that there is reliable filtration going on without much pressure loss. A shut-off valve allows maintenance of the condensate drain without interfering with the air supply. The filter housing is durable, anti-corrosive and has an epoxy resin coating both inside and out. The Kaeser filters also have an audible warning if leakage ever occurs. Because of these high quality components, your filter is guaranteed a long service life.

It is very important to properly select and use compressed air filters because these filters will help keep you compressed air equipment in good condition. They will help prevent both short term and long term problems with your equipment thus saving money by avoiding excess and unnecessary repairs, replacements, and maintenance.

The benefit of compressed air filters is that they properly clean the ambient air, which contains millions of particles that enter the compressor. This includes dirt and other harmful particles, even bacteria and viruses as well as hydrocarbons. It is very possible that these particles will still be present even in the resulting compressed air if not filtered. This can damage the integrity of the equipment and other components such as air tools.

Careful treatment of the air is very important because clean, quality compressed air maximizes equipment life, ensures pneumatic machinery components are performing at their peak, and prevents contaminant build-up in pipes and valves.. Overall, the use of compressed air filters reduces service, maintenance and repair costs.

Proper maintenance of your industrial air compressor should always be a top priority, as it will not only keep your expensive machine working in top shape, but also keep repair and maintenance costs down. One of the most important aspects of air compressor maintenance is condensate management, which is the removal of condensates from the air compressor system.

Oil and water separates are a common tool used to filter out excess and unwanted oil and water vapor from the air compressor system. These separators are installed directly into the air compressor system to remove the excess oil and water as the process of compressing air is undertaken. Once the oil and water have been separated from the air, the oil levels must be reduced to legal limits or else serious fines and other penalties could arise. Most separators have a built in system to reduce oil to safe levels, but always be sure to check with your local municipality to be sure that you are in legal compliance with disposing of this waste. One of the ways you can be sure that you are always in the legal range when it comes to waste disposal is to periodically send out samples of the reduced oil for testing and analysis.

The old system of removing the collected condensates from the air compressor site was to use a waste management company, but rising costs have forced industrial air compressor users to look for alternatives. There are many different types of air condensate management systems that can be used independently within a company, and can separate almost any compressor fluid from the condensate. By having this automatic separation, it is possible to remove all the water vapor moisture from the air and dispose of it on site, while taking the remaining oil contaminants and recycling them for later use or disposing of them in a safe, cost effective manner.

These essential steps and components will keep your industrial air compressor running at its optimal level. Cleaning and removing condensates from your air compressor, such as oils, waters, organics like bacteria, dust, and even gases such as carbon dioxide will keep repair costs for your large system down. Clean compressed air will not only allow you to use your industrial air compressor over and over again, but it will also protect the environment from being exposed to harmful airborne contaminants and vapors. So always be sure to use preventative maintenance when it comes to your industrial air compressor system, especially when it comes to removing and managing condensates.

Most people who have an industrial air compressor will own or have owned a refrigerated air dryer, which is one of the most common components used when removing moisture from compressed air systems. There is a large number of different types and styles of refrigerated air dryers on the market today, so you need to be sure you know what you are looking for. When trying to purchase an air dryer to install in your system, you must consider the initial cost, reliability and long-term operating expenses of the potential choice of dryer.

A refrigerated air dryer simply uses a heat exchanger and a refrigeration system to reduce the temperature of the air within the air compressor. This, then, causes any moisture to condense outside of the machine. After this has happened, the moisture is separated and discharged from the air compressor using one of various methods. Because these methods vary from one kind of air dryer to the next, the particular method used is determined by the type of dryer that one owns.

One of these types is an energy saving air dryer. This kind has the ability to unload or turn off the refrigeration side of the dryer when it is going through periods of low activity. This not only reduces the overall energy consumption of the machine (therefore lowering the cost of using it), but can also add to the longevity and reliability of the dryer because it is not constantly being used at its maximum capacity. There are many different styles of energy efficient dryers available for someone to use. Some of these include dual control dryers, thermal mass dryers, and flooded evaporator dryers. Conditions of the area surrounding the intended location of the air dryer, as well as the condition of that location and the size of the dryer, will all play a big role in selecting the right dryer for your plant.

The modern generation of energy saving refrigerated dryers have design features that not only allow them to use up to a third less energy during performance than previous models, but also a tenth less energy when simply standing idle. Many of these dryers are also constructed to be environmentally friendly and have a low ozone impact. By combining the essentials of a refrigerated air dryer with an updated, cost effective and energy saving model, a company can not only save money in electrical costs, but can also add longevity and reliability to their system.

Anyone who owns an air compressor understands the importance of properly maintaining their machine. A crucial tool in this process is a condensate management system. So long as these systems are functional, they are very important components of all air compressor systems because they separate the small amount of oil from the condensate that gathers in the air compressors. This allows the caretakers of the air compressor to perform simple, ecological, and economical disposal of any leftover waste.

Since unwanted and excess oil can be a serious problem in an air compressor system, oil and water separators or condensate managements systems are installed to reduce the waste oil concentration. However, before disposing of this oil into the sewer, you must make sure to reduce it to legal limits. If you do not do this, you could be harshly punished for disobeying the law and potentially poisoning the nearby environment. Most separators naturally reduce the oil to a level permitted for disposal, but always check with your local municipality to be sure everything is alright. It is also good practice to periodically send out a sample of the reduced oil for analysis, in order to be confident that you are correctly following the rules.

In the past, people would use a waste management company to come and remove collected condensate from their site. This, however, came only at a considerable cost. Today there are a number of different types of condensate management systems which can used independently within a company, and can separate almost any compressor fluid from the condensate. This allows the 98% of the condensate that is solely water to be disposed on site. The small percentage of remaining oil can then be collected and recycled, or disposed of at a much cheaper rate than what was possible before.

When one owns an industrial air compressor, there are many benefits of using a condensate management system to maintain and clean it. One of these benefits is that these systems will protect your air compressor from damage by removing harmful excess oils. You will also ensure that the compressed air that is being delivered to your company is clean, protecting your product from any possible harm. You will also be saving a great amount of money in waste removal and fines, because you can clean your air compressors without the help of a second party. Finally, condensate management systems allow companies to be environmentally conscious and safe during waste disposal by removing any toxic oils from water that could otherwise be safely drained into the environment.

Filters are an important component for your industrial air compressor system to remove contaminants and purify the air in the system. Choosing the right type of filter depends on the requirements of your system and the maintenance you wish to complete.

Oil flooded screw compressors are highly regarded as a reliable and cost effective system. However, it is imperative to find the proper filter to remove the contaminants, oil and atmospheric dust, that oil flooded compressors introduce into the compressed air. Coalescing filters are appropriate for removing oil mist from compressed air and automatic drain valves can eliminate the liquid condensate. Both filters require replacement when they are filled with dust.

Air compressor systems require aerosol filtration upstream of the compressed air dryer, after the air dryer and downstream at each point-of-use. Dessicant dryers and refrigerated dryers should utilize both a prefilter and an afterfilter to remove liquid and particulate aerosols. The filtration units will also prevent adsorbent fouling in dessicant dryers and the fouling of the heat exchangers in the refrigerated dryer. The downstream filter is responsible for removing the adsorbent fines from the dessicant dryer and water mist from the refrigerated dryer.

Selecting the right compressed air filter depends on the needs of your system. A high particulate filter operates under high temperatures, up to 450 degrees Fahrenheit, and offers a high level of protection against fire in a heated dessicant dryer. Vapor, or charcoal, filters are suggested for the removal of organics from hydrocarbons and chemical vapors. A particulate filter is used in dessicant dryers to remove scale, metal oxides and dessicant particles.

Compressed air filters are necessary to maintain clean air as they remove harmful materials from the unit. Particulates that need to be filtrated include scale, metal oxides and dirt because they can decrease efficiency, damage finished products and erode system components. Chemical gases, such as chlorine, sulfur, carbon dioxide and carbon monoxide, need to be filtered as they can pose a threat to the health and safety of workers. Microbes, molds and fungus can grow within a moist air system and may produce an acidic waste which is corrosive and can cause pipes and valves to clog with sludge. Finding the right filter for your industrial air compressor can help increase the efficiency of your unit. It will also lower your energy costs and protect your employees from harmful particles and chemicals.