Anyone who runs an air compressor normally monitors the temperature. If you do, and you use mineral oil, then you probably know the oil tends to run hot at times. As a result, then you are probably spending more money than necessary due to frequent oil changes. By switching to synthetic oil, you can save not only finances but you will also extend the life of your air compressor. This article will address the pros and cons of both mineral oil and synthetic oil. 

However, one of the main downsides of switching from mineral oil to a synthetic version is that you must take the compressor apart and clean it thoroughly to get all the mineral oil out. Still, the advantages of synthetic oil far outweigh the use of mineral oil. Synthetic oil comes with a host of benefits including: extension of your compressor’s lifespan, reduces the amount of oil the compressor uses, energy conservation, decreased oil for disposal, reduces the amount of maintenance you have to do to your compressor, and synthetic oil can increase the life of every part in your compressor. 

The initial cost of purchasing the oil is far outweighed by the fact that synthetic oils facilitate increased operational, economical, and even environmental benefits. The factor that probably saves the most money is extended drain intervals. Synthetic oil has outstanding oxidative and thermal stability, which means that on average, if you were getting 1,000 hours of usage with a mineral oil, you will get somewhere between 8,000 and 10,000 hours when using a synthetic. 

As if these factors weren't enough, one must also consider the fact that using synthetic oil will reduce deposit formation in your compressor, works at lower temperatures, is more resistant to fire, and has better low temperature fluidity. Synthetic oils are more energy efficient, and although this aspect of savings is far overlooked, if you run your compressor a lot, you can save up to 650 dollars per year from the switch. It is clear that the savings that result from the switch far outweigh the initial costs.

Industries that do heavy duty work need industrial air compressors that are durable and efficient. Keeping these compressors running properly can save businesses time, money and aggravation.

There are many signs that will tell you if your air compressor is faulty. Troubleshooting and noticing problems before they get worse can prevent you from having to incur financial costs from either repairs or replacement. Oil in the discharge, fuses that constantly blow, and overheating are some of the most common problems industrial air compressors have, and they tell you that you should service your air compressor soon.

These small problems are often easily fixed. Too much oil consumption, for example, can be caused by defective or clogged filter or leaking oil lines. Replacing the filters can be an easy fix for the compressor problems. Tightening bolts and having the system's gasket replaced can also fix the oil leaks. Worn piston rings can also cause oil consumption.

For fuses that blow repeatedly, take note of the ampere rating of the unit to make certain that the right fuse is being used. If you are using a correctly sized fuse and it is still blowing, the motor is probably being overloaded. This is a larger problem that needs to be taken care of. It is best to turn off the machine to prevent more damage.

Compressor overheating can be caused by poor ventilation. Checking oil levels and blowing out coolers can prevent over heating problems. Oil discharge in air coming from the compressor is another common problem. It can be a sign of improper installation of parts or faulty components. If you perform regular maintenance checks, you can easily find and correct these problems as well as give you ideas of problems areas your compressor tends to have.

Once you inspect the compressor and see if it is an easy fix or not, then you will know if you need a repair specialist. When it comes to repair specialists, background checks are important, because having a technician without enough experience can lead you to paying more money. If you do your research well, though, your compressor will be reliably fixed, and all you have to do to avoid future problems is properly maintain it.

When choosing an installer for your customized compressor system, there are several factors to take into consideration. Some of these factors can include the quality of service, the price, professionalism, the reputation of the company, and more. It is always a good idea to do your research before hiring a company you are planning to do business with. It is ideal to have a professional company with extensive knowledge of the product install your compressor correctly to avoid any complications with your new system down the road.

There are a lot of different companies to choose from when it comes to installing your customized compressor system. You certainly want to make sure that you select one that will suit your requirements, needs, and budget.

It is a good idea to go with a professional company that has a reputable name. Ideally, you should also look for one that is not only affordable, but is also highly rated in customer service and available to answer any questions that you may have in regards to their products or services. A reputable company with great customer service should be your top choice when selecting an installer.

When searching for an installer, there are a number of factors to consider. First, make sure that the installer is experienced. Without any experience, the installer may not do a good job with your compressor system. While checking on the installer’s level of experience, you should also ask to see some of their previous work. Not only will this help you verify that the installer is indeed experienced, but it will also give you a better idea of what quality work they do. The last thing you need to happen to your new industrial air compressor system is for it to break down due to bad installation, so quality of work should always be priority number one.

Next, make sure that the installer has the necessary and required licenses and insurance. It is also a good idea to find out if the labor and materials are covered under a warranty.
Without a doubt, when considering having your compressor system installed, it is very important to hire a professional, reputable company. This will not only save you money, but your precious time and frustrations as well. Go with a company you can trust, and your compressor system installation will go smoothly and be in service for many years.

Using an air compressor on a daily basis results in the buildup of moisture. Air compression creates collides hot and cold air within the system, causing water to condense, building up moisture inside the air compressor as a result. Any moisture within an air compressor system requires close and immediate attention.

Moisture buildup may be normal but it is not desirable. For example, water sitting on compressor parts can cause rust and create poor performance. Compressor parts can easily be harmed by carried moisture, such as freezing water on outside lines prohibiting their use.

Moisture buildup can also be harmful to the environment and to people who work around the compressor. Mildew and mold can form in any compressor, and both can cause illness. Bacteria gathering in standing water are usually more harmful than mold. Due to these possible complications, anyone who owns an air compressor needs to have a protocol or piece of equipment for dealing with water inside their compressor.

Larger systems can be equipped with air dryers that help control the moisture problem. There are several different types of air dryers for compressors; including refrigerated, desiccant, and deliquescent. All types are effective at preventing moisture build-up inside air lines, and your choice of air dryer should be determined by several factors, including the type of air compressor being used, the temperature of the ambient air, and the operating pressure of the compressor.

In addition to air dryers, air compressor owners can also use filters known as moisture separators to protect their compressor systems. Moisture separators are relatively inexpensive, considering how many costly repairs they avoid. They are easy to install and maintain, although they must be regularly drained due to the moisture they accumulate.

A good way to prevent moisture damage to your compressor and your product is through taking precautionary steps to reduce moisture. This can be done through draining your air compressor’s receiver often or adding a larger receiver, which will cool air passively. In an environment in which the temperature is controlled, your air compressor system will be less susceptible to moisture accumulation. Proper preparation and planning, along with routine replacement of filters, will also help control moisture levels. Following these suggestions can help you avoid most of the problems caused by moisture.