Industrial sized air compressors are an invaluable tool in the workplace. Many large pieces of machinery and tools will use compressed air to function, such as pneumatic drills, nail guns, and even jackhammers. Getting the most from your industrial air compressor means ensuring that it is running at its highest level of efficiency, which can be done through simple routine maintenance, repairs, and regular checks to keep it running in top shape.

Preventative maintenance goes a long way in keeping the shelf life of your industrial air compressor long, so here are some areas you should routinely check and maintain. One of the first things you can do is to check on your machine itself for its specifications, specifically the PSI, CFM, and pressure gauges located throughout the system. Once the specs for your unit have been determined, you can figure out the proper energy consumption with the use of a KWH meter. This will let you know the power level at which your machine is running and from there you can make alterations to the output of the system itself to lower energy costs.

A huge problem that can plague an industrial air compressor if not fixed immediately is leakage, from both the hoses and the machine itself. Most leaks can be heard, as compressed air streaming out of a leak will make a noticeable sound, so you should be able to pinpoint the leak. Regular thorough inspections will point out any leaks in the system before they become serious problems. On top of this, installing a flow meter on the main line can be useful in gaining additional information.

Once the leak has been found, it needs to be fixed immediately, because nothing kills the energy efficiency of an industrial air compressor like a leak does. Leaks can easily be fixed and repaired by standard means, and it helps your system if you have an isolation valve located in the main line. This will slow any leak and make it easier to find and fix.

Keeping tabs on the PSI and CFM of your system will also help increase the energy efficiency. If your tools need to run at a certain minimum PSI to work, make sure that the machine is compressing air to that pressure, but not causing excess amounts of pressure. The same goes true for the CFM reading, which measures the amount of total compressed air in the tank itself. Use only the minimum amount of CFM on your system for each individual job, otherwise you are going to be wasting energy.

Knowledge is key when it comes to dealing with compressed air solutions, so be sure to check out and talk to an established, credible air compressor dealer for all your maintenance needs.

Lubrication is important for industrial air compressors. Anyone who tries to operate an air compressor without proper lubrication will quickly find themselves replacing internal parts. There are many reasons why lubrication is important.

The lifespan of an industrial air compressor depends on the use of quality lubrication. Lubrication affects many parts of an air pump including the gears, pistons, and gearings. With proper lubrication, many parts will have a longer life because of reduced friction. Proper lubrication should also reduce the temperature inside the air compressor by conducting heat. A good lubricant can also remove the heat of compression and protect the internal parts from rust. Lubricants can reduce the cost of operating an industrial air compressor not only because it can reduce or eliminate repair costs due to wear and tear, but also because it can make your air compressor perform more efficiently, in a more energy-saving way.

It is important to use high quality synthetic fluids for lubrication. It may be enticing to buy lower quality products because they are cheaper, but they do not lubricate as well or hold up under harsh conditions. Higher quality lubrication provides the right amount of shielding to important parts without causing sludge, grime, and other build up to accumulate on the parts. In choosing a lubricant for your air compressor you should also take into consideration the kind of compressor in question. There are many different kinds of lubricants - diesters, polyglycol/ester coolants, polyol ester, polyalphaolefins, silicone oil, synthetic blend, and petroleum oil, to name a few – and the one you pick will most likely be dependent on the kind of compressor you have. If your compressor is still under warranty, use the designated lubricant that the manufacturer suggests. Adhering to the manufacturer’s maintenance intervals and using the original equipment manufacturer's parts are needed to comply with the warranty.

It is important to regularly change the lubricant in an air compressor, much like you would change the oil in a car. Because the lubricant is oil, it can sit in the air compressor and become old. If the oil is not changed frequently, it can lose its lubricating properties and turn into sludge on and hinder the compressor's performance. It can also lead to filter blockage and bearing failure. There are tools that diagnose the TAN (total acid number) in lubricant. Once the TAN is above recommended levels, it is time to change the oil. There are things you can do to preserve the lifespan of the lubricant, such as keeping filters clean and monitoring temperatures. At operating temperatures above 100 degrees Fahrenheit, typical compressor lubricants break down faster.

Lubrication is very important for industrial air compressors. By frequently changing the oil, you can save thousands of dollars in repair and maintenance. Be aware of the manufacturer’s specifications for types and grades of oil prior to changing.

Air compressor emergencies can be very serious, resulting in personal damage and the breakdown of equipment. It is crucial that anyone involved in the process of compressing air is trained and aware of potential dangers. If you are working in an area you are unfamiliar with while using an air compressor, then take some time to look around for potential hazards, ask the owner questions about what is in the area you will be working. When operating an air compressor, be sure to read the handbook before using it. Follow the instructions precisely as each unit can vary.

When compressing air, keep the air pressure at the manufacturer recommended level. Check the gauge regularly and ensure it is working as intended so that you do not get a false reading. When operating an industrial air compressor it is important to use a hose reel, especially if your company has multiple air tools. This helps keep the work place more organized and efficient, essentially preventing wear and tear on the hoses. Hose reels also function to prevent tripping hazards, avoid air leaks and increase the overall productivity for the staff.

Not only can air leaks present a safety hazard, but can also cost a company potentially thousands of dollars a year depending on the size and amount of leaks. Therefore, identifying them as quickly as possible is crucial. Some signs of an air leak are; hissing sounds, lack of air pressure, the gauge reading an amount that is not equal to the amount used, and/or lack of air flow.

When dealing with an air compressor malfunctions, it’s crucial to be aware of back-ups and rentals available to you. Using qualified staff or sub-contractors to conduct regular maintenance on the air compressor units, a scheduled walk through and inspection of all the involved equipment can prevent leaks, fires and help make the units more efficient. There are many different condensate management devices, including zero loss drains, timed automatic drains, and oil/water separators that can help you lengthen the service life of your air receivers and lubricants by removing condensate efficiently, and keep you in compliance with regulations regarding condensate disposal. Make sure that repair technicians are up to date on the latest aspects of repairing, rebuilding and maintaining a wide range of equipment.

A refrigerated air dryer is a device that is used to remove moisture from a compressed air system. If a compressed air system contains moisture, it can run through the hoses and into the equipment, causing damage to the equipment that will cost a lot in repairs. You will need to install a properly sized refrigerated air dryer that you can use with your compressed air system.

The air compressor inlet air filter on the compressed air system is the typical entry point for moisture. A standard air compressor will convert 7 cubic feet of air to 100 psig at 1 cubic foot. Any water vapor that is in the air is also compressed to this size.

Water that is contained in compressed air comes in different forms. This includes liquid water, a mist and a gas or vapor. A general purpose filter can be used with a compressed air system to remove almost all of the liquid water in the system. The remaining water that is in the form of a mist or vapor is removed by using a refrigerated air dryer.

The holding capacity of moisture in air will be reduced by 50 percent when the air temperature drops at 50 degree intervals. The use of a refrigerated air dryer prevents the contamination of equipment located downstream from the air compressor. Water contamination can cause moving parts to fail that may lead to costly repairs.

The use of an air-to-air heat exchanger is used first to cool the compressed air. The heat exchanger for a refrigerated air dryer condenses small amounts of moisture by pre-cooling incoming air. This air is then sent to an air-to-refrigerant exchanger and is cooled even further by using a liquid refrigerant. All of the remaining moisture is condensed into a liquid that is drained out of the system. Air is then heated inside the air-to-air heat exchanger to prevent sweating of the pipe of hose.

When looking for a refrigerated air dryer, an important factor to consider is the pressure dew point. The pressure dew point is the required temperature for water mist or vapor to condense into liquid. The type of pressure dew point class that is commonly used is a Class 4. A test of your equipment is required if a specific pressure dew point needs to be determined. This is needed to calculate your pressure dew point temperature requirements.

An industrial air compressor is a machine that is used to convert power into energy by pressurizing and compressing air, which is then released in quick bursts. There are numerous methods of air compression, divided into either positive displacement or negative displacement types.

Compressed air is commonly used in industrial settings as a form of power output. It is used in equipment ranging from pneumatic equipment to engines. Most warehouses have their own air compressors, to speed equipment repair. Mechanical devices can be attached to an extended hose, and the power of compressed air is utilized to drive nails, run rotary gadgets, and even power forklift engines. For industrial applications, a small commercial grade compressor will not cut it. An industrial shop is going to want an industrial sized air unit, with a large air tank and powerful compressor.

Unfortunately, top quality industrial sized air compressors can be quite pricy. This is where strategic thinking becomes important. Some businesses have the cash to afford huge and brand new models of industrial air compressors. An independent business will likely focus on economy, which would mean making do with smaller units or hunting down a used model.

Pre-owned, or used, air compressors are a great way to save money. Not only will you be able to purchase an air compressor at an affordable price, but you will also be able to get a quality piece of equipment. Used or pre-owned equipment can be less expensive because it has already depreciated in value or is no longer required by the original owner. However, this reduction in price does not translate to a reduction in quality. Most pre-owned industrial air compressors are in great shape, run smoothly, contain all the necessary parts, and operate efficiently. In fact, many of these pre-owned models are still under warranty, which reduces risk to the buyers.

Air compressors are not sensitive equipment, and it is still possible to find replacement parts for most models. Those made by a established reputable manufacturer can last for decades. Many used air compressor models will still operate to their original specifications. It is generally the accessories that need replacement or better maintenance. These accessory parts are easy to come across to replace some of the worn out, depreciated ones found on pre-owned industrial air compressors. Purchasing a pre-owned air compressor is a terrific way to save money on a great quality machine.