Getting the Right Filter for Your Industrial Air Compressor

Industrial Air CompressorAn industrial air compressor filter is needed whenever dealing or working with compressed air. When it comes to compressed air, one is also handling the vapor, moisture, and any airborne contaminants as well. Being able to choose the right kind of filter depends on the maintenance desired as well as system requirements. There are many different types of industrial air compressors available, and with that comes different types of filters. Here are some examples of various kinds of filters:

  • High particulate- used in high temperature situations and protects against fire in heated desiccant dryers
  • Particulate filters- removes scale, metal oxides and desiccant particles
  • Vapor and charcoal filters- removes organics from water vapors and hydrocarbons

When it comes to industrial air compressors, preventive maintenance should always be high priority. Microbes, mold, fungus and other contaminants pose both a health risk as well as risk affecting the unit. Poor maintenance will lead to costly repairs and can even risk injury or illness due to malfunctioning equipment and unclean air.

For all of your air compressor needs Air Center, Inc. will be able to help.  Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.

Buying a Rebuilt Industrial Sized Air Compressor

Buying a Rebuilt Industrial Sized Air CompressorWhen it comes to air compressors, most businesses prefer a brand new model. As a result, they often shy away from the idea of investing in a model that is rebuilt. However, what these businesses don’t realize is that investing in a rebuilt industrial air compressor not only can be cost effective but also provide a high level of quality. There are numerous benefits to buying an industrial sized air compressor that has been rebuilt. These great benefits include:

  • Rebuilt industrial air compressors are roughly half the price of a brand new model
  • Most rebuilt industrial air compressors still have a product warranty
  • A well maintained rebuilt industrial air compressor can operate at a high level quality as a brand new model

Additionally, you may want to invest in rebuilt parts, such as filters or dryers. All industrial air compressors contend with accumulation of particles and condensates whether new or rebuilt, and for any unit to have a long function life, these particles and condensates need to be dealt with. These units can be rebuilt and installed for the same function and use but for a fraction of the cost. All units also need regular maintenance as well, as a well maintained unit will have a longer life as opposed to one that is poorly maintained or neglected. Whether it’s an entire unit or simply parts, or both, investing in a rebuilt industrial air compressor might be right for you and your business.

For all of your air compressor needs Air Center, Inc. will be able to help.  Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.

How to Safely Drain Your Industrial Air Compressor Tank

air-compressor8When it comes to maintaining an industrial air compressor, one of the core steps to ensure optimal performance is to have the unit safely drained regularly. Industrial air compressor systems are very similar to well pressure systems found in some homes, with both consisting of a pressure reservoir, a device to move the intended product and a tank to provide storage.
Industrial compressed air units build up water in the rank as a result of condensing humid air. If not drained properly, water can get into the air lines, causing a malfunction of pneumatic equipment. Here are some facts about safely draining an industrial air compressor tank:

  • The drain valve allows the tank’s contents to escape under pressure
  • Be sure the valve has enough line to safely direct moisture and air to an area it can be safely eliminated
  • If the system has shut down, the first step to any start-up process is to drain the tank
  • Some systems use an air dryer to reduce moisture while others have an automatic blow-down system that periodically opens the drain valve

Regardless of what type of system or unit you are using, it is very important to keep the industrial air compressor unit’s tank drained in order to not only ensure the unit works at maximum efficiency, but also to reduce the costs of potential replacement and/or maintenance fees.

For all of your air compressor needs Air Center, Inc. will be able to help.  Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.

Desiccant Dryers vs. Refrigerated Dryers

Desiccant Dryers vs. Refrigerated DryersWhen it comes to compressed air, one of the main problems involved is the inclusion of unwanted materials such as dirt and water, which risk condensation. A way to combat condensation is the use of industrial air dryers, which help deal with condensate. Condensation can result in equipment damage, tainting the air supply, freezing and corrosion. There are two main types of industrial air dryers, desiccant and refrigerated. Here are some facts about these two types of industrial air dryers:

  • Desiccant dryers push air through a system of highly absorbent desiccants, which sucks up any moisture and removes it
  • Heated purge desiccant dryers use an external blower and heater while heatless purge systems use compressed air to remove excess moisture, cycling through wet and dry sets
  • Refrigerated dryers work to cool the air supply to about 38 degrees, to which water vapor condenses into a liquid and is expelled from the system
  • Cycling refrigerated dryers turn on in response to detected loads while non-cycling refrigerated drying systems use a dual-stage heat exchanging system that prevents freezing by keeping a constant temperature through a hot gas bypass valve

Both desiccant and refrigerated dryers of all varieties can serve to rid your system of condensate. It is just a matter of which one benefits your facility and system best. For more information, consult with a professional that can help device the best system for your needs.

For all of your air compressor needs Air Center, Inc. will be able to help.  Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.

Making Your Compressed Air System as Energy Efficient as Possible

air-compressor16Air compressor systems are used in industrial settings to perform a variety of tasks. Since air compressors can use a lot of energy, it works to an advantage to try to make a compressed air system as energy efficient as possible. This not only helps conserve energy, but also serves to cut costs and can even serve as an eco-friendly way to conduct business. Here are some ways businesses can help make their compressed air systems as energy efficient as possible:

  • List all air applications, including their cfm, design and pressure in order to determine the power consumption before making any system alterations
  • Keep track of any leaks. Leaks are easy to find since they are audible
  • Have all necessary repairs addressed, beginning with the largest air leaks first
  • Install a flow meter on the main line
  • Install an isolation valve to every parcel of machinery or equipment
  • Install flow monitors and added gauges

It is best to try and improve the energy efficiency of compressed air systems in order to optimize business operations for the long term. Not only will expenses be cut from energy expenses but also maintenance and repair costs as well. Be sure to take the steps to make your compressed air systems energy efficient today.

For all of your air compressor needs Air Center, Inc. will be able to help.  Air Center stocks many air compressor parts and filters for major manufacturers, designs and installs compressed air systems, and employs technicians who are able to service any compressed air equipment.