• Choosing the Right Industrial Air Compressor

    Compressed air is considered to be one of the best sources for powering up large equipment in industrial or construction-based settings. Large, industrial sized air compressor units take in large amounts of air and compress it down to a high pressure, expelling it through a pneumatic hose that goes into different tools in order to power them.

    Due to the expensive nature of purchasing an industrial air compressor, it is important to do research and choose a model that works for you and your business. One of the first factors that need to be kept in mind is the amount of pressure, or PSI (pounds per square inch), that is produced by the unit. Every tool attached to the industrial air compressor requires a different PSI level, so be sure that the unit you pick out produces the necessary PSI for all your equipment.

    CFM, or cubic feet per minute, is another important measurement that needs consideration. This measures the amount of air moving through the compressor unit. If you plan on having multiple tools run at the same time by the same unit, you will need a higher CFM in order to keep the PSI going to each tool at optimal level.

    Aside from maintaining measurements and ensuring they are up to par, you will also need to take maintenance of the machine into account. One of the largest problems industrial air compressors face are condensates that form inside the system. In order to remove these condensates, a dryer is necessary, making the addition a key aspect to consider when purchasing a unit.

    Another aspect of maintenance you should consider is the type of filter that will be used. Air filters remove airborne micro particles from the system such as water vapor, oil, dirt and other contaminants. Also, whether you prefer your unit to be run by either gas or electricity is another factor. Keep in mind gas-powered machines should only be used in well ventilated areas.

    Be sure to take all of these considerations in mind when it comes to choosing the right industrial air compressor. Of course, purchase your unit from an established, credible air compressor dealer. Their expertise and knowledge can help you select the right system for your needs.

  • Learning the Lingo of Compressed Air

    Just like with any type of specific specialization, compressed air and the tools and components surrounding the compressed air market carry a certain level of jargon that you might need to familiarize yourself with. Understanding what some of these terms means will give you a better understanding of what you are dealing with when it comes to compressed air.

    One of the first things you are going to need to learn about are the different parts and components that are found in an industrial air compressor. The air regulator, for example, is used to gauge how much air is being expelled from the tank, which is the largest part of the industrial air compressor unit. The tank holds all the air until it is ready to be compressed and used by the connecting tools. On the tank, there is a pressure gauge which shows how much air is available to use inside the tank itself. There are check valves along the way to make sure that all the air is flowing in the same direction, and a line pressure gauge that measures how much air is in the pneumatic hoses that supplies all your tools with air.

    Another set of terms you will need to learn is the difference between a single stage and a two-stage compressor unit. A single stage unit is a smaller machine that compresses air in one stage, hence the name. It can store a moderate amount of compressed air, but any large job is going to need a bigger unit. A two-stage compressor is a larger unit that compresses air in one stage, and then takes that compressed air and compresses it again in a second stage, leading to a much higher CFM and PSI.

    After learning about some of the components of the unit itself, now you need to learn some of the measurements that are involved in reading all those gauges on your machine. One of the most important measurements is PSI, or pounds per square inch. This is the measurement of the pressure inside the tank, the hoses, and the system itself. It measures the amount of force being expelled by the machine, and many tools often have a PSI threshold in which your machine needs to produce a certain PSI in order for them to function properly.

    Another measurement you need to familiarize yourself with is CFM, or cubic feet per minute. This measures the amount of air being delivered from the compressor to any of the connecting tools. A higher CFM rating means that more compressed air is getting to your tools, and if you want to run multiple tools from the same compressor machine, you are going to need one that produces a high CFM.

  • Latest Trends and Technology in Air Compressor Systems

    Whether you are looking for a small air compressor for your home use or on a much larger scale looking for industrial air compressor systems, then you will need to find out which type will best fit you. Air compressors differ in size and type and hence before you rush to buy one, you need to inquire about the model differences, advantages, and disadvantages.

    You also need to know that air compressors need maintenance too. Many people view them just in terms of piping and the air compressor unit, but you have to know that it is much more than that. You should ensure that your air compressor is running smoothly and efficiently by subscribing for air audits. This service is provided by companies that are specialists in offering air compressor maintenance services.

    It often helps to compare the costs of different brands before buying a particular product. One of the best and most trusted brands is Kaeser, but there are many other good names to choose from. Choosing a reputable brand will ensure that you do not incur too many extra maintenance costs due to premature product failure.

    More so, you need to define what you need to use the air compressor for. If you are just looking for a residential application like filling the tires or spraying paint then you need an electric air compressor. The electric air compressor will definitely not be adequate for an industrial setting, but it has more than enough power to see you through various home jobs.

    The other level of air compressors is the commercial level. They are actually not as portable as the electric counterparts, but they are definitely much more powerful than them. The commercial compressors come in wheels that makes them easy to push around, and, rather than the electric air compressors where you have to wait for air to recompress, these kind of compressors run for a longer time without needing a refill.

    The industrial air compressors are quite similar to the commercial counterparts only that they tend to be much bigger in size. They are easier to maintain and they are quite inappropriate to use for simple purposes.

    When looking for a good air compressor there are some factors that you need to consider such as the warranty. Good brands come with a longer warranty for the manufacturers tend to be confident of their products. You also need to do a little research on the internet and you will actually find great sites that offer great machines on a discount.

  • Purchasing a Rebuilt Industrial Air Compressor

    Purchasing a rebuilt air compressor is often an economical alternative to buying a new model. There are numerous advantages that are offered when a person wishes to buy a rebuilt compressor. However, there are also some disadvantages, and these should be weighed to ensure a person is content with their purchase. One of the first considerations for anyone in the market for an air compressor is the amount of air they need. This will affect the longevity of any machine,.

    A rebuilt air compressor offers most of the same features that are found in new products, but it usually costs half the price of a new model. This is due to the fact that it has already been used. The chief disadvantage, to purchasing a product that has been rebuilt, is that it may not last as long as a new model. Efficiency may also be compromised, as rebuilt products may be based on older technologies. However, the higher expense of a new machine may often compensate for these issues. Most firms will also supply a limited warranty with a rebuilt air compressor, and this helps to eliminate any issues with the longevity of the machine.

    Purchasing the proper air filters for your industrial air compressor is important to limit the damage to your rebuilt air system. Particulates such as scale, metal oxides and dirt can enter your compressed air system and cause damage to it. Liquids can also harm your air compressor through erosion if they are not properly filtrated. Chemical gases and microbes not only disrupt the efficiency of your air system, but they can also threaten the health and safety of your personnel. Buying a compressed air filter allows your system to have clean, dry air which improves the functionality of your compressed air system and protects it from harm, thus reducing maintenance costs and increasing finished product yield. Common types of air filters include compressor intake filters, compressor oil/air separators, coalescing filters, particulate filters, high particulate filters, and vapor filters.

    Buying a rebuilt industrial air compressor has never been easier, and buyers have several options they can use to find the machine for their needs. The Internet has a host of different merchants that can offer a variety of machines. However, there are a host of industrial suppliers in most areas who can provide their clients with a rebuilt air compressor as well.

    Many companies choose to take advantage of the benefits that are offered when they purchase a rebuilt industrial air compressor. These machines are more economical than new products and can offer the same benefits.

  • Where to Put Your Air Compressor

    The location of where an air compressor will be installed is important because a good location will save you money, keep the compressor system more efficient and prevent problems from occurring. While you search for that perfect place for your air compressor, noise level should be considered. Air compressors can be loud enough to be a distraction to workers, which can affect work production and quality. Find a place where the sound will not be a problem for others.

    Accessibility is also an important factor to consider when choosing the best location for your air compressor. Any room that the compressor is placed in or any enclosure that is built around it needs to be built in such a way that it allows for easy access to all parts of the compressor. The air compressor will likely be used often, and thus it will need to be checked out for monthly maintenance, so there should be sufficient room around the compressor. It should allow space for the air compressor to be removed from the room, should it be necessary. The selected area should be big enough for a person to maneuver around to perform maintenance and repairs.

    Also, the air compressor needs room to breathe; it needs air space around it to keep cool. One should consider adding vents if the compressor is in a room. Something else to consider is the environment. The area must be cool and clean because the compressor generates heat. If the space is already hot on top of the heat being generated, it may create water-related problems and premature break downs.

    Finally, you need to think about power requirements. The area should be prepped with equipment to ensure the compressor runs properly. A power supply should be nearby for AC-powered compressors. Batteries and/or an outlet should be nearby for DC-powered compressors. Air compressors running on gasoline, natural gas or diesel should have equipment near, not right next to, the compressor. Also, make sure that the space and equipment can handle the horsepower generated by the air compressor. Do not use it with outlets that are not safe or will cause lights to blink, as they drain electricity. Batteries should be checked to make sure they are not leaking. When using a gas or diesel compressor, make sure to read instructions carefully on how much gasoline or diesel to add and how high or low natural gas temperatures should be.